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Basil Fawlty Moment Approaching

John Sims

PCGB Admin
Member
Do you ever have a period of time when everything you touch becomes a problem? I am having just such a period at the moment. If only I could leave things alone while they are working. Granted the main protagonists in this tale of woe are the wastegate and MAP kit, but they just seem to impact, and infect, other areas as I go.

The story so far:-

I fitted a TiAL wastegate, with thanks to Paul Smith. The damn thing fell off its adaptor brackets the following day as SFR (the American supplier) didn't tighten it up properly before it left them. I'm still waiting for the replacement bolts and gaskets and BKE sounds like a tractor. In preparation for climbing under the car again I purchase a bag of new bolts, exhaust sealing rings and the like from my OPC. £100 or there abouts, thank you very much. Can you believe that the three bolts that clamp the exhaust together in front of the wastegate are £7 each?

So the exhaust is still blowing - hopefully this will get sorted soon as BKE goes in for an MOT in just over a week.

Fitted MAP kit in the quest for more power. I didn't need a MAP kit (or more power), BKE was running beautifully. Fitting went without a hitch and it all looks great. The only down side is BKE now runs like a total dog.
There is an upside to this. Unusually, I followed my own advice and purchased the kit from a UK source rather than buy direct from the States. As a result, Andrew Sweetenham is getting things sorted out. I have little doubt that by Monday evening BKE will be bleaching tyres like a dragster and ticking over like a Rolls Royce. I do hope so or I may be looking for somewhere else to live. Shall we say that BKE is no longer a safe topic of conversation in the Sims' household.

Due to the fright over BKE's fuelling problems I thought I'd fit a Air Fuel Ratio gauge. Although, I was under no illusion that this was going to be an easy job, initial positive signs lulled me into a false sense of security. A sensor, cable and connection point were all sourced, together with finding a prepared socket on the exhaust itself. The sensor and cable were assembled and I dived under the car to fit the probe; except I didn't have the correct size allen key. New allen key, breaker bar and sundry other bits see another unexpected bill of £50. Back under car, do you think exhaust bung would come out? No of course it won't.

You get to the stage where you could just pick up a branch and give the damn car a sound beating.
 
Blowlamp ?

On the car generaly or just the bung? [:)]

It would be worth a go (on the bung), there isn't too much I can set fire to under there it's just a bit of a sod to get to.

I'm a little concerned, noting how stiff the bung is that I don't rip the thread out of the hole.
 
.....talking of allen keys, did I drop a 6mm allen socket in your toolkit when we did the fateful install?

Hope that Monday goes well John, I'm sure BKE will become a true fire breathing monster and you will be satisfied tat you have reached the end of your power quest.

Mind you there is a wikkid looking group buy over on Renn.......
 
did I drop a 6mm allen socket in your toolkit when we did the fateful install?

Quite possibly, I have half a dozen of them. Shall I post it or just hang on untill we meet again?

Fire breathing monster? At this moment in time I'd be happy with reasonably quick and able to tick over. Some 55 injectors would be good though [;)]
 
Hang on to it I don't need it, I'm just happy I worked out where it went after rummaging in the tool box for 20 mins. I took out my drivers seat today to fix one of the electric lifters. It just so happens they are held in with 6mm allen bolts [8|]
 
As I still await my replacement gaskets from SFR - these boys are not impressing me at all - I got on to TiAL to get the sizes to see if I could source or fabricate an alternative (Ricks idea). TiAL sugested that a lot of their customers don't bother with gaskets so that was the route I was going to take.

Back under the car I discover the previous loose and retightened gasket has now totaly disintegrated leaving the wastegate loose and floppy on one of its mounting plates again. No wonder we were back to sounding like a tractor. At least there was no possibility of over boosting. [8|]

Took wastgate off again and distruibuted my £100 of Porsche seals, nuts and bolts around the exhaust and bolted the begger up again. Nice and quiet (again) now and I don't smell quite as much like a Quick-fit fitter after a ten minute drive any more.

Managed to perform a reasonable level of surgery on the end of my thumb when an allen key slipped (it was probably Paul's) so at least the job didn't go completely smoothly and there is a small section of heat sheild that will forever be English.

I so hope that damn thing doesn't come loose again.

Good of Speed Force Racing to be so supportive though. I must remeber to use them again in the future, and tell all my friends now good they are.
 
Excellent news, just remember to sterilise your instruments before attempting car surgery next time [:D]

Feel free to stop in Northants for tea, biccies and a deserved show off on the way home from Wayne with far too many extra horses under the bonnet [:eek:]
 
Sorry boys, I've been out driving. [:)][:)][:)]

More news will follow but, from now on, Monday 5/7/04 will be know by three people as "The Longest Day"

There are some cracking pictures of Beak's exhaust glowing red hot, if I can snatch copies from Rick or Graham.
 
like this ...

FFD55DCC512E40A0A75FFE049F0C8B50.jpg
 
Mein Gott [:eek:]

That is truly awful to think that is about 2 foot from your feet when driving and immediately underneath the fuel pipes [:eek:]

I'm never using full boost again [;)]
 
ORIGINAL: John Sims

I fitted a TiAL wastegate, the damn thing fell off its adaptor brackets the following day

Guess what?

I think mine is coming loose now [:mad:] There is a very slight blowing from the wastegate. I have done about 4000 miles and a couple of trackdays on it so I thought it was tight enough. Please let it be dry and still light when I get home tonight, as I have to get it sorted before the Brunters evening on Friday.

If the gasket has deformed like yours John, I shall just use some gasket paste and butt the brackets up to the wastegate.
 

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