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Boxster Coupe production good news for Valmet

Mark_Bennett

PCGB Member
Member
From HELSINGIN SANOMAT:

http://www.helsinginsanomat.fi/english/article/1101977990609

Uusikaupunki car factory prepares for launch of Porsche Boxster's hardtop version
Expansion of Boxster family ensures work for over two hundred additional staff next autumn

The employment situation at the Valmet car factory in Uusikaupunki is expected to improve substantially next year when the plant starts to assemble a hardtop version of the coveted Porsche Boxster roadster.
Production of the recently introduced second-generation model of the popular sports convertible has already doubled the factory's daily output.
Next autumn, the simultaneous output of the roadster and its new hardtop cousin will add a third to Valmet car factory's assembly line workforce.
This will mark a welcome change to the below national average employment situation in the western city of Uusikaupunki.

While manufacturing of the Saab Cabriolet ended in Uusikaupunki in the spring of 2003, and as production of the first-generation Boxster, introduced in 1997, has gradually been wound down, the factory's employment situation has gone from bad to worse.
At one point nearly half of the plant's 1,250 work force were laid off.
At the moment, 750 people work at the factory. Next autumn, an additional 250 people are expected to return to work as production of the coupe Boxster commences.
Production of the second generation Boxster has already caused the factory's output to double from last spring's slump to nearly a hundred cars per day.
Next year, the launch of a whole new hardtop Porsche based on the convertible Boxster's chassis will further boost Valmet Automitive's production figures.
The two-seater sports coupe, scheduled to debut at the Frankfurt Motor Show in September 2005, is expected to cost in the region of EUR 40,000 in Germany.

Porsche's plans to introduce no fewer than five new 911 models in the next two years are also being closely followed by Valmet.
The annual production capacity of Porsche's Stuttgart factory is 30,000 vehicles. Valmet Uusikaupunki, on the other hand, can easily double or even triple its current annual output.
 
22.10.2004
109.213 Porsche Boxster Gen 1. produced in Finland

The last Porsche Boxster of Generation one left Uusikaupunki harbour mid October. Since 3rd of September 1997, 109.213 Porsche Boxster sports cars were manufacturer at Valmet Automotive´s plant in Uusikaupunki, Finland. Porsche AG contracted Valmet Automotive to manufacture Porsche Boxster in Finland, as the demand of the new roadster, launched in 1996, exceeded all expectations. Valmet Automotive was able to start the production in record time, only eight months after the signing of the agreement. The first generation of Porsche Boxster has been a succes story also for Valmet Automotive. Approximately two-thirds of all Boxsters were manufactured in Finland.

Porsche Boxster of Generation 1. production at Valmet Automotive 1997-2004:


1997 1.913 Boxster
1998 10.469 Boxster
1999 14.934 Boxster : 13.309 Boxster and 1.625 Boxster S
2000 19.462 Boxster : 10.353 Boxster and 9.109 Boxster S
2001 23414 Boxster : 12.519 Boxster and 10.895 Boxster S
2002 20198 Boxster : 11.292 Boxster and 8.906 Boxster S
2003 12986 Boxster : 6.842 Boxster and 6.144 Boxster S
2004 5837 Boxster : 2.523 Boxster and 3.314 Boxster S






Valmet Automotive is finishing its three-year investment program to upgrade its production process for the production of the new Porsche Boxster. Main changes were made in the body welding shop. The new Porsche Boxster and Porsche Boxster S models were introduced at the Paris Motor Show in September.

In 2001 Porsche AG and Valmet Automotive agreed on continued Porsche production in Finland on a long-term basis. With the new models of Porsche Boxster and Porsche Boxster S, the production volume is planned to increase from today´s 50 units per day towards the end of the year.

The body shop production line was renewed. The automation level of the spot welding increased to 90 percent. In the welding process, 30 new robots were installed doubling the number of robots in the welding shop. For example, the assembly of the front part and the rear part of the body and the main framing station were automated. Several new sub-assemblies were installed. Valmet Automotive supplies Porsche AG in Germany with sub-assemblies such as side panels. Also, a new measuring center was built to serve the quality assurance.

In the final assembly the testing area layout was re-designed. New computerized equipment was installed in the testing area in the assembly hall.

The investment program in 2002-2005 totals 40 Million euros.

- The production engineering project succeeded very well in the planned schedule, says Mr Ilpo Korhonen, Vice President Porsche Project. At Valmet Automotive, 50-100 experts have been fully occupied by the project for the last three years. A great number of Valmet Automotive personnel have participated in the work part-time. According to Mr Korhonen, the co-operation with the Porsche colleagues has been very intensive, and a group of Porsche engineers has been working at Valmet Automotive.

Valmet Automotive employs at the moment 750 persons. The final production volume and the number of personnel needed in the production depend on the overall demand of Porsche sports cars, as the Boxster is built both in Germany and in Finland.





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