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Heater problems on 993 (Turbo)

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Hi all,
I have a problem with the heater on my '97 993 Turbo - though I think that the issue would be identical on any 993 with aircon. There was a thread last Feb with "similar" problems but not identical ones, and the forum members were very helpful in getting to a solution - perhaps someone can point me in the right direction?

Unlike last Feb's problems, the heater servos on my car appear to function correctly - for those not familiar with the operation of their heater mechanism, when you change a setting on the heater panel on a 993/964 small electric motors (servos) operate to open and close flaps to direct air and change the mix of warm/cold air that flows into the passenger compartment. 1 (or 2?) servos open flaps to the footwells when the lower slider is moved to the right (servos located in front of the doors, apparently); another servo opens the flap to allow air to the screen when the top slider is to the right; and a further servo selects the airflow to be drawn from the passenger space or the air vent in the bonnet. I believe the other servos control the central ventilation vents (only in the circumstance described below) and the cold/warm air mix.

With the engine off it is possible to hear the motors operate and when the car is first started all seems well. The vents for the screen and footwells all may be opened/closed at will with the slider mechanism, and the fan operates as intended circulating air freely - and as directed to the screen/footwells/side vents. The defrost mechanism appears to function correctly (this simultaneously starts an additional fan in the engine compartment, opens the screen vents and closes all the others (including the central dash ones), turns on the a/c and switches the blower to full). The recirc/fresh air button also seems to function normally, evidenced by the warm air that circulates even when the temp control is turned right down with the fan on - only reverting to the air at the outside temperature when the recirc is turned off. The problems only seem to surface once the car has been running for a while.....

Basically the car slowly steams up; turning the blower to max doesn't really help - you can normally hear the blower trying to circulate air but it seems to cut in and out of it's own will, and even when apparently blowing reasonably hard the air onto the screen/side vents is weak suggesting the slider/servo mechanism to the servos is being over-ridden and they are remaining closed? Pressing the defrost button causes the usual much increased blower noise (suggesting the blower is being turned to max, over-riding whatever is causing it to ignore the commands from the blower control knob prior to this point) but often no flow to the screen follows. But then, sporadically, the screen vents are opened and air is blasted at the screen for a couple of seconds before they magically close again. All very odd. The only short-term solution I have is to press the recirc button, turn on the a/c (to dry the air) and turn the heater up - which produces satisfactory results but is obviously not ideal.

Overall, it would appear to me that there is a control unit somewhere that interprets the commands from the various controls - and that this is not functioning correctly. This would appear logical as the 993 has "climate control", so, for example, the temperature knob is not directly linked to the warm/cold air mixer but via a temperature sensor, and an instruction is issued to the servo to match the requirements with the sensed interior temperature.

Does anyone know the location of any such magical overall control device? Whether it is a "black-box" or repairable? Or had experince of these problems and know a solution if I am barking up the wrong tree?? Or am I to be a slave to my OPC and suffer what may well be a frightening bill?! My initial enquiry of my local one resulted in various theories - one of which might involve the draining and removal of the fuel tank which I'm sure will lighten my wallet dramatically!

Yours in hope,
Marcus Holden
 
Hello Marcus - I can't offer any answers, but can only concur with what you say.

The heating/ventilation is peculiar on my car sometimes, albeit it does seem to work reasonably efficiently most of the time.

If the problem with steamed up windows has become worse on your car, it could be that some moisture is getting into the cabin somewhere - have you lifted the mats/carpets lately to check for signs of water ingress? - When my car developed a leak (faulty drain tube from the sunroof opening) the 'misting up' problem was definitely worse than normal.

Like you, I'll wait for the experts to appear on here!

Chris
 
Chris and Maurice - thanks, both helpful advice. I'll check but I don't think it's a damp problem as it seems just as acute after a lengthy spell of dry weather when presumably the affected area would have a chance to dry out. If anything my instinct tells me that it may simply be the thermostat shutting the blower down and closing vents - because it all works perfectly before the cabin gets up to temperature - but surely Porsche would have allowed for some degree of manual over-ride of the climate control in circumstances such I am finding?

I will pull the control unit out and see if anything is obviously amiss with the fan as Maurice described. But his other comment raises a thought - could the same possibly detached pipework account for an occasional whiff of "engine" fumes, usually after a long period of steady driving followed by some reasonably spirited heel-and-toe braking?

Thanks again guys!
Marcus
 

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