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Steve Wong Chip & Dyno Update

IanHighfield

New member
Longer post to come later, but here is a taster of how the SW chip took me from 239.6 to 255.6bhp[:)]

Weltmeister also do a great printout showing my old run and this new run for comparison.



E83AC14C43EE4990B053B9402E978C43.jpg
 
I have now posted before and after dyno prints at MSN Spaces - link here.

Where the Lambda was previously showing rich, Steve Wong has leaned this out nicely and all the new power starts at the point where he has improved the Lambda.

Torque has improved as well from 230 - 240 ft/lbs, and this is where I can 'feel' the better throttle response and power.

I still have an issue with occasional stalling, and will need to review the correct operation of the ISV, Idle Switch and Full Throttle Switch, and will also checkout the O2 sensor etc. etc.

I am however very pleased with the result, and in answer to Shirish, I believe this to be a standard 135,000 mile engine with a quality backbox and SW chip only. Is this really possible, or could it have been rebuilt in the past with other goodies ?

Please chip in RB and others as I do not have a lot of history with the car. All I know is that it makes lots of power and doesn't use oil nor does it smoke or leak.
 
Stunning result Ian...simply brilliant. Your results seem to have broken all the "rules" of how much power you can get out of a standard 3.2

I think that you might be running nitro-methane perhaps [;)]

Steve
 
Steve,

I did fill up with Optimax on the way !

Is it really possible to make this power on a standard engine - if not, what could have been done to it, and how do I tell ?
 
Just exactly what are "the rules" regarding how much power can be extracted from a standard a 3.2 Motor.

My 1984 84,000 mile carrera coupe hit 230.5 hp on the rolling road at 9M. The only non-standard feature being an aftermarket sport back box. The ECU was remapped (Wayne Schofield/Chip Wizards) and the car came off the rolling road at 251.6, i.e. + 20 hp. Significantly there are big gains all the way up to the top and the car feels much stronger throughout the rev-range. The rather "woolly" torqueless feel that 3.2s tend to exhibit below say about 3800 rpm has been replaced by a more gutsy feel back to just over 3000 rpm.

I haven't felt the effect of a chip on a standard car but IMHO a custom remap of the ECU on your particular vehicle on a rolling road will always give best results both in terms of absolute top-end power AND spread of power and torque. Given the performance increase the cost to have this work done is really quite reasonable £400/500.

My particular car, an early 3.2 is very light on gadgets (i.e. no sunroof, no electric seats, no central locking etc..) has a rebuilt 915 box, LSD (option as supplied new), rebuilt suspension with Bilstein fast road dampers and slightly lower ride height, geometry set for occasional track use etc....... Watch out Clubsports!!
 
That's very interesting Andrew. Not doubting your numbers or anything but the numbers from the Weltmeister dyno seem to be about 5hp down on other dynos around the UK - this observation (and I don't know if its right [:)]) came from Steve Wong who I guess has seen a lot of dyno results from the UK. Regardless, you have great numbers. The vast majority of 3.2s seem to make 220-225hp, so you either had a very healthy engine to start with or the 5hp theory may have some truth. You got an extra peak 21hp and Ian got 16hp - Wayne is charging circa £500 and SW is USD350 for a custom chip. You pay your money and take your choice - we have had this debate on this forum before and Wayne has contributed and added to our knowledge base.

So what's the best you can get from a chipped 3.2? I would say Ian's 256hp must be close. Maybe Wayne could maximise the area under the curve a little and open up the midrange a bit with time spent on the rolling road but I doubt there is much peak power left on the table once you get to 256hp from a std engine. The rules are, how close can you get to optimum AFR and how far can you push the ignition timing without getting predetonation or pinging? Add to this, how much safety margin do you want for lower quality fuel? Colin at 9m is making 275hp apparently on his dyno with SSIs and aftermarket ECU and possibly bigger injectors - I don't know the details and I don't know what power he started with, though I believe it might be a freshly rebuilt and bluprinted engine. I am getting 260hp with cams and SSIs but have not had the chip changed yet. Alan, looking at the AFRs thinks I have another 5-8hp to come. He said the same thing looking at Ian's plot and SW found 16hp, so who knows where it will get to.

You start to be limited by a number of things as you get over 260hp. The std intake runners limit you to about 275-280hp and the exhaust will also limit things at some stage, possibly a little higher again. The heads are good for flowing up to 315hp apparently so they are fine. Std rod bolts and valve train limit you to about 6800rpm and std cams start to run out of puff at about 5400rpm (according to most dyno plots I have seen anyway). I think its safe to say that 250+hp on a std 3.2 is very good.

I know Wayne has great respect in the Porsche tuning community and with many racers and I would hazard a guess that he is the best in the business at chip tuning in the UK. Unfortunately, and this is just my experience, he is incredibly difficult to deal with. He is really bad at returning calls and emails and despite the fact that we had 3 cars (the maximum he is prepared to do in a day) ready and willing to pay in advance, he found it impossible to agree a date to come to London to tune the cars. This meant we would have to travel to his shop incurring the cost of a day off work plus the considerably travel costs. When I can get a custom chip in the mail in just a few days from SW and he will keep optimising it until its right at no further cost, and when Alan is charging £25 (£55 for me as I have additional complications to get good AFRs) for dyno runs, well you do the math. Still, I don't claim I have got a better result - I am waiting for the new chip!. I do know, however, that I have had a better customer service experience [;)]. I know Wayne's very busy but I just didn't have the time or patience to work with him. As it was, I spent over 6 weeks trying to pin him down to a date. He was always very nice to talk to on the phone, but wouldn't commit to anything. BTW, this isn't meant to be a dig at Wayne, it just didn't work out for me [:)]

Hope that helps somewhat.

RB
 

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