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engine upgrade

ocallen

New member
Only been here for a day or so and good advice from Fen,Peter and Paul. Thank you all of you.

Can my 2.5 engine be built up into a larger unit, can it be built into a turbo unit or any mods that will give me more than 200bhp.
 
Anything is possible in theory. There is a thread titles something like "if you think the Panamera is horrible, look at this" which mentions a supercharger on a 2.5 lux purported to give 292bhp. Some of us are sceptical as to the figure and the longevity however. Cost is likely to be more than the car is worth by a factor of 2+ as well. Other 2.5 tuning claims up to 190bhp (EMC built race spec engines), but they are considered not to be massively tunable. As it happens I know of a 944 Turbo engine complete with loom, ECUs, clutch, intercooler, wastegate and everything else that was built by a specialist (Strasse) for the Porsche race series that's for sale, which would be as "drop in" as anything could be in a Lux. That should make 290-300bhp as sold.
 
How much would that be, who could fit it and I'm told extra bracing will need to be fitted. Xmas not the best time for me to spend money on my toys but here's hoping.
 
It's currently in my car, but I want it out so there's more room for something American with a few more cylinders [;)]. I'll drop you a mail now so I can give you some more details off-line.
 
Mail sent. In terms of bracing I don't believe you need any. I don't think the Turbo shell is strengthened compared with the oval dash Lux at least. There is at least one turbo engined lux on here or at least I believe the peppermint green specimen started out as a Lux. You might want something a bit better brakes-wise, however.
 
The turbo's have strengthened gearboxes, clutches and torque tubes among other things though dont they?
 
I have a turbo transaxle sat outside my house, needs an oil seal and pinion gear is damaged, but the gears are ok. will swap for an s2 flywheel or some beer
 
I thought that I had read that the turbo was strengthened but I'm going to fit a roll hoop/cage at the back, strut brace at the front, is that enough ?
 
The strengthening you might be thinking of is in the engine bay, we discussed this a little while back [link=http://www.porscheclubgbforum.com/tm.asp?m=341597]here[/link] (look at the end of the 2nd page and onwards). I am going to be fitting a lower chassis brace to mine when it's back, the front ends of these cars are quite flexible so anything you can do to stiffen them should be beneficial. A strut brace is a good first step. I wouldn't say this is related to upping the power as such, but if you're running wider or stickier tyres then it's really worth some investigation.
 
Forgetting the turbo route (unless its a standard unit with all the necessary bits) what can I do with the 2.5 engine and what power is possible from that ? A S2 or a 968 unit, as a standard engine, will the fitting be straight forward ? Who are really good 944 specialists who can do the work over a 24/48 hr period rather than fitting it around other jobs and three months later my car is sitting there without an engine ?
 
I think you're being a tad optimisitic if you think anyone even could fit the engine in a 48 hour period, during which they'd normally work 16 hours. I'd have thought a week would be good going. I'd also suggest that the turbo unit might be easier than the S2 one simply because it's 8 valve like the original engine. Peter can probably give you some ideal of the hours involved in fitting an S2 engine to his Lux. I suggested getting the work done by someone fitting it in around other work as not only would that be easier to book, but also it's normally considerably cheaper as the odd hour here and there gets forgotten about whereas if the car is the only project worked on then every second gets billed. Another aspect to consider is that if you show me an indie who can take an exclusive booking for the amount of hours we're talking here with anything less than a couple of months notice and I'll show you an indie who hasn't got a very good reputation. I confess I'm a bit confised by your first comment as I was able to offer you a turbo unit standard apart from the wastegate (and the standard one is literally rubbish) and having been rebuilt with probable balancing and blueprinting (hardly a bad thing in most eyes I'd have thought when the other option is a 6 figure mileage and not having been opened for 20 years in all likelihood), and with everything you'd need apart from the power steering pump which you already have, and with the bonus of no air-con which you don't need to remove. Are you looking to get the transmission as well?. You really should look at buying a complete donor car I think, there are rusty S2s and Turbos around that just need to be broken.
 
ORIGINAL: Fen It's currently in my car, but I want it out so there's more room for something American with a few more cylinders [;)]. I'll drop you a mail now so I can give you some more details off-line.
There must be a more suitable home just waiting for this engine surely. Like a 968 maybe, [:D][;)].
 
ORIGINAL: ocallen S2 or a 968 unit, as a standard engine, will the fitting be straight forward ? Who are really good 944 specialists who can do the work over a 24/48 hr period rather than fitting it around other jobs and three months later my car is sitting there without an engine ?
OK I've been through this process with an 924S (not dissimilar mechanically to a 944 lux) and a 944 S2 donor vehicle. Whilst on paper it would be just about possible to swap all the parts, say, in 5 working days, if you're serious about this, then you'd see this is not advisable, as you don't want to fit components which you will soon need to take out again. Thus, on the new-to-you engine, you'll want to fit new belts & water pump, and have the top off to check the chain and cam sprockets. You'll want to see the amount of life the clutch has left. Any of these components, if worn, will need to be ordered & replaced, thus blowing the chance of completing the swap on a tight schedule. And nothing, ever, goes 100% right first time. It's a modified 944 variation on Murphy's law.
 
I agree with everyone here I'm afraid, it's just can't see it's possible to do it in a couple of days (the labour on mine was 44 hours, this included some preventative maintenance which would have been mad not to do whilst it was in pieces and in hindsight I should have had the head gasket and top end rebuilt too). If you find someone thats done it, give them the S2 engine in advance so they can prep it then I think you should safely be able to get it turned around in a couple of weeks. Having a donor car is a really great idea and will substantialy speed things up, you need the exhaust and gearbox anyway so you may as well get an accident damaged one as it'll probably work out cheaper in the long run. Dave at JZ did my swap and he did a wonderful job, Ollie at RPM has also done one, so these would be the people to talk to about timescales and costings (RPM have a much cheaper labour rate and I'm sure will do an exceptional job too). JZ warned me off a turbo lump for the transplant as they felt it would be more complex and therefore time consuming, but since I'd already set my heart on a 3L engine (and the 968 ones were going for £2k+ at the time) I wasn't looking that seriously at them anyway. I can't really see that it would have involved much more labour to go with the Turbo engine, so at the end of the day I suppose it depends upon what you want from the car and how you're going to use it.
 
ORIGINAL: Peter Empson Dave at JZ did my swap and he did a wonderful job, Ollie at RPM has also done one, so these would be the people to talk to about timescales and costings (RPM have a much cheaper labour rate and I'm sure will do an exceptional job too.
BTW, who did you get to fit the supercharger? Just so that I know, when I get bored with 190bhp/ton...
 
ORIGINAL: pauly
ORIGINAL: Fen It's currently in my car, but I want it out so there's more room for something American with a few more cylinders [;)]. I'll drop you a mail now so I can give you some more details off-line.
There must be a more suitable home just waiting for this engine surely. Like a 968 maybe, [:D][;)].
[:D] To be honest I don't really mind where it ends up. Nor do I mind if the OP doesn't think it's right for him, but I'm confused by the logic for ruling it out as it sounds pretty close to his ideal to me.
 
ORIGINAL: Fen
ORIGINAL: pauly
ORIGINAL: Fen It's currently in my car, but I want it out so there's more room for something American with a few more cylinders [;)]. I'll drop you a mail now so I can give you some more details off-line.
There must be a more suitable home just waiting for this engine surely. Like a 968 maybe, [:D][;)].
[:D] To be honest I don't really mind where it ends up. Nor do I mind if the OP doesn't think it's right for him, but I'm confused by the logic for ruling it out as it sounds pretty close to his ideal to me.
I still think a 968 turbo would be a nice project, a 3.0 turbo conversion seems to be a moneypit but droping in a fit 2.5 engine makes sense to me, if I could find a cheap or blown up 968 I'd be interested in your engine Fen, but I've never heard of one for sale. Let me know what you are asking for the engine. Paul.
 
ORIGINAL: Tam Lin BTW, who did you get to fit the supercharger? Just so that I know, when I get bored with 190bhp/ton...
No one yet, it's still in its box [:(] When the cars body is finished I will be fitting as much of it as I can (assuming I have the spare time, whenever that is). For the final fitment I'll be taking it over to Ollie at RPM, he's worked on a few SC cars and seems keen to see this one working. The instructions suggest about 10 hours labour, but I can't see how they get that based on what's supplied, it realy doesn't look that involved (although I'm not expecting any of it to fit first time!)
 
Chaps, I may have missed the point, but we haven't really answered the OP's question. He wants to tune a Lux. The answer seems to be that it isn't worth it. As far as engine swaps go, the advice of a good American friend comes to mind - "Don't build a car you can buy." If you want a turbocharged 944, go and buy a turbocharged 944. If you want a 944 with a 3.0 16v engine in it, go and buy an S2. Building cars with engine swaps is the route to heartache and ruination, and not one I would recommend to anyone. (Ask me, I've done it, and I won't be going it again.) There are only two situations where this doesn't seem to apply: 1) If you really, really want something that was never built (yank-propelled 951, perhaps, or a 968 turbo - only ever built in tiny numbers), or 2) Your name is Mr P. Empson esq. Your sanity will be slightly questioned in both instances. Oli.
 

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