Neil Haughey
New member
ORIGINAL: mr brightside
I work as an electrical engineer and i've been considering your problem all day.
The crimped connections on the 16mm2 live wire to the starter and the earth straps are also a problem area, moisture corrodes the terminals and also capillary action draws it back up the conductor and damages the strands. Someone suggested rubbing the crimped ends with sandpaper which is a good idea but coat all the connections in contact grease before reconnecting.
Good point, I forgot to mention that. I used vaseline but honestly can't remember now if this is right or not. Someone years ago told me it does the same job as electrical contact grease. It certainly didn't seem to hurt.
In theory the alternator kicks out plenty to charge the car but my 968 seems to have been suffering from not re-charging itself enough just like the S2 did. Its all these 5 miles drives to work and back with the lights/heater/demister all on.